McNeilus
Pacstar RL




    McNeilus Truck & Manufacturing is perhaps the most amazing success story in the history of the modern refuse truck body industry. The family-owned company had already been in business for about twenty years when they decided start building refuse packers in the late 1980s. A major producer of mobile concrete mixer bodies, McNeilus was looking for a product to keep their large factory busy during seasonal lulls in the mixer market. Starting essentially from scratch in an industry with very long tradition, McNeilus has become today one of the biggest refuse body builders in North America.

    A prototype rear loader was built a early as 1989, and the next year saw McNeilus exhibiting products for the first time at Waste Expo 1990. The Pacstar RL debuted in 17, 20 or 25-yard capacity with a host of standard features, as well as some interesting options. The Pacstar employed the slide-sweep packing method, with a 2.3-yard hopper and overhead-mounted slide rams. A unique "swing ejector" panel could be ordered, which added an extra 2-cubic yards capacity by using more of the dead space at the front of the body. All ejectors were telescopic, and housed within a trough at the bottom of the body.

    The Pacstar helped McNeilus establish a foothold in the industry, and introduce haulers to their products. From this rather inauspicious beginning, there would be big changes coming soon. The refuse packer that nobody had heard of before would eventually become one of the biggest names in the industry.


A 20-cubic yard Pacstar-RL; with optional swing-ejector, it became a 22-yard



The standard elector was an angled blade



Features of the tailgate; Floor construction was 1/4" 100,000 lb. yield-strength steel



Body and hydraulic features; crankshaft-driven pump meant Pacstar-RL could "pack on the move"



Right-side view showing oil reservoir and plumbing, truck is a Ford LTS 8000 with set-back axle



Pacstar-RL with overhead reeving hoist and kick-bar container lift



This early McNeilus was over 20-years old when it was listed for sale



State-of-the-art production facility at Dodge Center, Minnesota



Some of the very first McNeilus rear loader bodies on the production floor in 1990



Early Pacstars in primer, almost ready for work



1990 Mack Midliner with a 20-yard McNeilus Pacstar-RL body on display at Waste Expo 2016.
McNeilus completely restored this truck for their 25th anniversary



SELECTED PATENTS
Patent # Description Inventor Assignee Date
US5067868A Swing ejector for rear loading compactor Boda McNeilus June 8, 1990
US5158340A Tailgate mechanism for rear loading compactor Boda McNeilus September 5, 1991





9/24/17

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