SEMAT Superpac


L-R: Monsieur Colin (Chief Engineer, SEMAT), Tom Tillson (Chief Engineer, Shelvoke & Drewry Ltd.),
Monsieur Fernand Rey (Managing Director, SEMAT), Stan Quin (Managing Director, Shelvoke & Drewry Ltd.)
and the Lord Mayor of La Rochelle, France


    Fernand Rey was struck and killed by a motorcyclist while demonstrating one of his machines in 1966 (1). He never lived to see the fruition of his last known design, an ingenious revolving-rake rear loader, which would go on to enjoy tremendous success, and remains probably the most viable challenger to the slide-sweep method to emerge during the 1960s. The patents were filed after his death (by proxy) in early 1967, by which time examples may possibly have been in production by SEMAT. The new packer was sold under the name Superpac. Continuing a long-established relationship with British firm Shelvoke & Drewry, the new model was also produced in England as the SD Revopak in 1971.

    Rey's visionary designs were influential well beyond the borders of France, and his 30-plus years in the industry. His Rey Loader and its successors were a major force in the European market throughout his lifetime. The Superpac would be the crowning achievement to an already remarkable career, if only posthumously. His inverted-drawer short-stroke packer is the baseline from which modern drop-frame side loaders evolved. That his name and achievements in this industry are not better known is a grave injustice. It is hoped that this short history will help to correct this oversight in some small way, for he is probably the single most important inventor of refuse collection equipment who ever lived.


EARLY-MODEL SUPERPAC


1969 SEMAT Superpac "Narrow Tine"

    Patent records prove that Fernand Rey was working with mechanical rakes as early as 1965, in the form of auxiliary mechanisms to help feed the inverted-drawer packer of the standard Rey Loader. If they were built, they would have functioned like a crusher panel does on a modern side loader, forcing bulky items into the path of the main panel. These 'feeder' rakes probably inspired Rey to use the rake (or rakes) as the primary means of loading and packing, eliminating the inverted drawer altogether. The first patent (1967) described multiple variations, with the common theme of a revolving rake that forced refuse into the body and through a set (or sets) of fixed tines, which effectively shredded the refuse. The only differences were in the linkages which drive the mechanism and mode of power, both hydraulic ram and hydraulic rotary motors were proposed. There were even some which described semi-fixed times, which rocked back-and-forth in relation to the revolving set.

    The first documented SEMAT Superpac was produced as early as 1969, and used a rake with elongated tines which seems to have been powered by hydraulic cylinders on either side of the tailgate, operating crank arms pivotally connected to the rake assembly. A pair of swinging stabilizer links inside the hopper controlled the arc of the mechanism. Little is known of this version, and it is considered to be very rare and possibly only a prototype.


Note the narrow and elongated tines of the early Superpac, and the position of the stabilizer link low in the hopper


BENNE REY SUPERPAC


    For 1970, a revised Superpac was introduced, with a hydraulic motor and double-reduction roller chains driving the crank arms. The stabilizer links were also moved to a location higher up in the hopper, away from the churning refuse. The rake featured shorter and more robust tines, with blade-like sections welded at right angles to each tine. This gave the rake some of the properties of standard 'flat' blade, helping to move refuse through the hopper. A row of tines was permanently welded above the passage leading into the body, against which the incoming refuse was forced through, serving to both shred the refuse, and retain the load already within the body.

    The Superpac was the first SEMAT to feature ejection unloading, with a telescopic cylinder mounted horizontally at floor level. The front of the body was partially open for access to the ram, with a steel panel covering only the uppermost section. The ejector blade was positioned rearward at the beginning of each load, and moved forward as the body filled and pressure increased.

    The Semex and Rey models were continued, but neither was fitted with ejection, being lower compaction designs. It was probably deemed unnecessary, and would only have added to the weight and expense of those bodies. The Superpac would be SEMAT's packer for the 1970s, and further engineering effort would be mostly applied to the new model. The partnership with Shelvoke and Drewry Ltd. continued, with the Superpac design being produced in England as the SD Revopak. Although of entirely different manufacture, both the Superpac and Revopak were functionally identical, and readers are referred to the SD Revopak album here at CRT for details on that variation.

    Also in 1970, production of SEMAT equipment was transferred to a new factory at La Rochelle. The old Versailles shop functioned as a parts & maintenance division for a time, before also being transferred to a new technical center at Dourdan in 1973. Two subsidiaries were started in Spain and Portugal. By the mid-1970s, SEMAT would become the number one refuse body builder in France, with a 50% market share, and ranked among the top ten producers worldwide.







Most Superpacs were built at the LaRochelle production center, which opened in 1970


REFERENCES

(1) Kaleidoscope of Shelvoke & Drewry by Nick Baldwin and William Negus
Marshall, Harris and Baldwin Ltd., 1980
Plate no.69, photo caption; mentions death of Fernand Rey


SELECTED PATENTS
Patent # Description Inventor Assignee Date
FR1444828A Device regulating the loading of a waste collection bin Rey May 25, 1965
FR1448328A Device regulating the loading of a waste collection bin Rey June 26, 1965
FR1520713A Device for continuous loading of products in a fixed or mobile... Rey March 1, 1967






7/4/11 (revised 5/10/20)

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